We have nearly 50 years of experiences in wire screen production. We have developed a unique production mode, in which wire screens made of polyurethane, rubber and metal are produced independently in different areas, with technologies shared among these areas.
Production of Different Wire Screens
Metal Wire Mesh
We have thirteen production lines for woven wire mesh and eight for anti-clogging wire screens. Every step of production, from the storage of raw materials to the delivery of finished products, is under tight scrutiny. Production lines can be expanded with increasing demands.
Raw Materials Selection
Steel wires come from famous Belgian companies. The wires undergo heat treating and feature better abrasion resistance than normal wires. Tensile strength is customized based on the specific types of wire, allowing customers from different industries to purchase the most suitable wire screens.
Raw Material Testing
Before being stored, raw materials will be tested from multiple perspectives, such as surface integrity and hardness.
Embossing
This is the first step of production. Wires are embossed based on the demands of customers.
Measuring
After embossing, bending ratio of wire screens will be measured by measuring equipment to ensure aperture accuracy and screen flatness.
Weaving
Qualified wires will be woven into different patterns by different wire weaving and assembly machines
Large Wire Weaving Machine
Weaving Machine for Thin Wires
Welding
Side Tensioning
Side tensioning shall be carried out after the production wire screens. Every tensioning machine can conduct its own style of side-tensioned hooks. Only the tensioning is finished compliant to technical and tolerance requirements can the wire screens be passed to the next step of production.
Rust Protection and Proofing
Rust protection coating made of environmental-friendly materials will be applied to wire screens.
Storage
With every production step completed, each wire screen will be measured by inspectors and then be sent to warehouse for delivery.
Polyurethane Wire Screen
Our factory for the production of polyurethane wire screens covers 5,000 square meters. In the factory, there are various kinds of manufacturing equipment, like injection molding machines and casting machines, enabling us to provide a one-stop service of manufacturing polyurethane wire screens at scale.
Rubber Wire Screen
Our factory for the production of rubber wire screens covers 10,000 square meters and has different types of vulcanizing machines.
Plasticization
Compounding
Calendering
Vulcanization
Quality Control
Tensile Strength Test
Symmetry Test
Metallographic Analysis
Impact Test
Depth Test
Pitch Test
Aperture Test for Screens with Thick Wires
Aperture Test for Screens with Thin Wires
Tension Test
Don’t see what you are looking for or have questions? A knowledgeable representative can help.
We have a group of excellent R&D experts and a whole bunch of advanced manufacturing and testing devices, by which we are able to produce quality products to meet your demands.
